Induction brazing machines provide the ultimate industrial brazing solution
Three basic types of induction machines are discussed below;
This is a high-frequency magnetic induction copper tube pipe brazing machine that can be moved on location as needed.
Hardfacing alloys are commonly used in the tool industry for wearing. Conventionally, flame brazing was used to deposit the hard-facing alloy on stainless steel. According to research led by A. K. Chattopadhyay, the toolmaking process was modified by utilizing the induction brazing machine efficiently and effectively. A diamond grid with Ni-Cr was successfully brazed on the stainless steel.
The induction brazing machine provides temperature control which prevents the diamond from overheating. Shape distortion is also minimized through this joining technique.
The induction brazing of synthetic and natural diamond grits is carried out by heating at approximately 1080⁰C for 30 seconds without a vacuum or hydrogen furnace. A strong bond is created between the matrix and the diamonds.
Portable induction brazing machines are also used for their lightness, efficiency, and high-quality joint production. It is the ultimate brazing solution for most businesses.
Semi-Automated induction brazing machine
A semi-automated machine obtains a perfect combination of speed, flexibility, and value. The operator will manage the assembly of components and application of flux, whereas the brazing of the component is automated. The automotive industry is looking for semi-automatic induction brazing machines to braze the pegs into gas filter caps for high production volume.
Induction brazing machines automate metal applications, improve product quality, yield lower labor costs, and reduce rejection rates by eliminating human error.
Manufacturers of Heating, ventilation & air conditioning system (HVAC systems) require different braze joints during fabrication.
Induction brazing is used as energy efficient and high-production technology to produce approximately twenty-five thousand parts per month which allocate 30 seconds per part. Automated induction heating machines were utilized, which have a capacity of 16 sample holding positions on a turntable. The table can automatically slide in and out of the coil, increasing repeatability and productivity.
The control of the process by the automatic brazing equipment is accurate, and it reduces the production loss by setting the optimal power and temperature. The automatic induction brazing machine designed by FOCO INDUCTION can complete the induction brazing of a circular saw blade tip in 3-5 seconds.